At Strategic Connections Group, we took on the challenge of assessing damage and developing repair schemes for the Yarra Trams' D2-Class tram 5017 following a severe collision with a tipper truck. With three of its five modules affected, including structural damage to the cabin and the 3rd passenger module, this Siemens-manufactured 'Combino' tram, built in 2003-2004, needed careful restoration.  

An FMEA, Risk Assessment and Condition Assessment were the key tools used to support the Torrens Connect team in reviewing and analysing the systems and components included in the C6 service activities.

◘ Project Objectives  

• Thorough damage assessment

• Proposing repair and replacement options

• Stakeholder engagement and agreement on a repair plan

• Estimation of repair cost and schedule

◘ Our Scope of Work Included

• Detailed damage assessment process and report, including strip down and assess extent of the damage caused by the crash.  

• Repair Scheme development & Report, including; 

  • Repair Schemes by Category  

  • Repair locations summary  

  • Required technical documentation packages for tram repair  

• Propose repair/replacement options for consideration 

• Engage all involved stakeholders and agree on an appropriate repair plan  

• Estimate of cost and schedule for the repair of the tram 

• Parts and Materials BoM to complete the repair 

  • Quantity and Source of parts 

  • Parts Delivery Schedule 

  • Specifications (as required e.g. for Aluminium sections) 

• Cost Estimate for repair 

  • Labour  

  • Parts and Materials 

  • Project Management  

  • Other costs, equipment 

• Procurement of necessary tools and equipment for the workshop for subsequent phases of the project

Strategic Connections Group ensured the successful recovery of tram 5017, allowing its safe return to service, bolstering Yarra Trams' fleet.